Our equipment solutions in the plastic products sector (especially in the PVC sheet segment) are characterized by "wide material adaptability, diverse product forms, and detailed functional scenarios." They can be elaborated from three dimensions: core product characteristics, differentiated technical support, and industry scenario coverage:
I. Core Sheet Products: Focusing on "Functional Segmentation + Controllable Quality"
1. Transparent Rigid PVC Packaging Sheets
- Technical Features: Relying on high-precision calendering technology, the sheets can achieve a light transmittance of ≥92% and a haze of ≤1.5%, with a thickness deviation controlled within ±0.03mm. The equipment precisely synchronizes the temperature (160-180℃) and rotation speed of the rollers to avoid "crystal points" or "cloudy streaks" caused by impurities or bubbles in the raw materials, ensuring the sheet surface is as smooth as a mirror.
- Typical Applications:
- Food-grade transparent packaging (such as chocolate trays, bakery boxes): Compliant with FDA 21 CFR 177.1970 food contact standards, with low-temperature resistance (-10℃ without embrittlement) suitable for refrigerated scenarios;
- Window sheets for cosmetic gift boxes: High scratch resistance (surface hardness ≥HB) reduces scratches during transportation. Combined with UV curing coating technology, it achieves both wear resistance and a high-gloss texture.
2. Semi-transparent and High-filled Rigid PVC Sheets
- Technical Features: For semi-transparent needs, the light transmittance can be adjusted in a gradient of 30%-70% by controlling the particle size (≤2μm) and dispersion uniformity of fillers such as calcium carbonate and barium sulfate, balancing privacy and texture. For high-fill formulations (fill content up to 40%-60%), the equipment enhances the shear force in the plasticizing section to ensure full integration of fillers with PVC resin, avoiding sheet embrittlement or delamination.
- Typical Applications:
- Industrial parts packaging sheets (such as blister boxes for hardware tools): High rigidity (flexural modulus ≥2500MPa) from high filling improves packaging compression resistance and reduces transportation damage;
- Sheets for daily necessities storage boxes (such as drawer dividers): Semi-transparent frosted texture combines privacy and aesthetics, while being oil-resistant and easy to clean.
3. Printing-grade PVC Sheets
- Technical Features: Through mirror polishing of calender rollers (Ra≤0.02μm) and online corona treatment (surface tension ≥38dyn/cm), the sheet surface ensures ink adhesion of ≥5N/25mm (no peeling in 3M tape test). The transverse tensile strength deviation of the sheet is ≤5%, avoiding inaccurate printing registration or wrinkling during subsequent processing.
- Typical Applications:
- Sheets for gift packaging folding boxes: Supporting high-precision dot printing (up to 150 lines/inch), compatible with processes like gold stamping and UV embossing to enhance packaging premium;
- Sheets for advertising display boards: Weather-resistant modified formulas (with anti-UV additives) ensure no significant fading during 12 months of outdoor use. Combined with post-printing creasing technology, it enables quick folding and forming.
4. Blister-specific PVC Sheets
- Technical Features: Optimized sheet thermal shrinkage (longitudinal ≤1.5%, transverse ≤1.0%) and thermoforming fluidity enable deep drawing (drawing ratio up to 1:3) with uniform wall thickness (deviation ≤8%) during blistering, avoiding excessive thinning or cracking at corners. The equipment precisely controls sheet crystallinity by adjusting the temperature gradient of cooling rollers, ensuring thermoforming stability.
- Typical Applications:
- Blister trays for pharmaceutical packaging: Compliant with YBB 00242005-2015 pharmaceutical PVC standards, resistant to high-temperature steam sterilization (121℃/30min without deformation);
- Trays for electronic components: High-rigidity sheets can accurately match the groove dimensions of components, and anti-static formulas (surface resistance 10⁸-10¹⁰Ω) prevent electrostatic damage to chips.
II. Differentiated Solutions: Adapting to Diverse Needs with "Process Flexibility"
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Expanded Material Compatibility
In addition to conventional PVC, the equipment is compatible with modified materials such as PVC/ABS alloys and PVC/PMMA composites, producing special sheets that combine the cost-effectiveness of PVC with the toughness of ABS and the weather resistance of PMMA, meeting the special performance requirements of high-end packaging (such as display boxes for home appliance accessories).
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Customized Functional Enhancement
- For anti-counterfeiting needs: Semi-transparent sheets containing fluorescent masterbatches can display specific logos under ultraviolet light, suitable for high-end tobacco and alcohol packaging;
- For environmental protection needs: Supporting the production of bio-based PVC sheets (plant plasticizers accounting for ≥30%), compliant with EU REACH regulations, suitable for export-oriented consumer goods packaging.
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Efficient Production Guarantee
Adopting a "twin-screw feeding + multi-roll calendering" linkage system, the production speed can reach 60-80 meters per minute, and the color/formula changeover time is shortened to within 30 minutes, balancing the needs of "large-batch stable production" and "small-batch multi-variety" flexible orders.
III. Industry Value: Supporting the Upgrade from "Basic Packaging" to "Functional Carrier"
Through precise control of the "optical properties, mechanical properties, and processing properties" of PVC sheets, our equipment not only meets the basic packaging needs of industries such as food, cosmetics, and electronics but also helps customers' products achieve "packaging as marketing" through differentiated features (e.g., high transparency, high filling, anti-static, printability). For example, high-transparency sheets for cosmetic packaging highlight product texture, and anti-static sheets for electronic trays ensure product safety, thereby helping downstream enterprises enhance product added value and market competitiveness.